In the past years, palm shells offered minimal value and in most cases, the shells were discarded. Yet with all the latest developments in technology, this raw material is currently used as either raw materials or fuel as a way to produce a variety of valuable resources. The palm kernel shell charcoal machine can be used mainly for processing these shells into wood vinegar, tar, and charcoal via a sequence of reactions such as high-temperature heating, charcoal enrichment, and sulfur and smoke emissions.
How Does Palm Kernel Shell Carbonization Process Work?
In general, these carbonization machines must come designed with the required pre-treatment devices in accordance with the size and style and moisture content of the raw materials. The palm shells are first crushed into smaller pieces (below 20mm pieces), after which sent via a drying process if the moisture content exceeds 15%. This ensures that the raw materials are processed fully to be able to improve the overall excellence of the end products.
From this point, the raw materials are then conveyed straight into the carbonization furnace. Once the furnace reaches a certain temperature, the crushed palm kernel shells will develop a combustible gas, which can be then useful for providing heat to the furnace. The residual end product left in the furnace is a form of charcoal that is certainly collected directly.
From this point, the combustible gas is purified further by way of a spray-dedusting system that also removes harmful components, which helps to ensure that the whole process matches the EU emission standards. The next phase involves a condenser system, where wood vinegar and tar are collected.
Uses Of Products of Palm Kernel Shell Charcoal Making Machine
The coal content produced from carbonizing palm shells is approximately 90%. Because of its high-caloric value and environmental protection, this charcoal can be used as a safe fuel for BBQs, and also as a direct fuel in commercial and industrial settings such as steel-melting industries. The bio-gas can also be used in the form of fuel that gives heat towards the furnace, which assists to conserve energy.
The wood vinegar and tar are generally resistant to high temperatures, corrosion, and abrasion. As a result them useful for various applications. As an example, these by-products are found in chemical productions such as oil paint, or mosquito-repellent incense.
The palm kernel shell charcoal machine is not only helpful for processing palm shells but is additionally helpful for processing MSW (municipal solid waste) sewage sludge, along with other kinds of biomass materials that commonly include olive shells, peanut shells, rice hull, coconut shells, bamboo, sawdust, wood, and more.
Over and higher than the state-of-the-art technology, the palm kernel shell charcoal machine also comes designed with energy-saving, environmentally-friendly, and highly efficient devices. These include a cyclone-dedusting system and a spray-dedusting system. These continuous carbonization furnaces also adopt a double-layer system, which ensures the raw materials enter into direct exposure to the heating resource. The innovative carbonizer design is additionally useful to increase the efficiency of heat utilization from the beginning.