A pyrolysis plant is used to recycle all sorts of rubber and plastic-based waste materials as well as oil sludge. Rubber pyrolysis machines are particularly popular as they can turn scrap tires into profitable communities, namely carbon black, pyrolysis oil, combustible gas, and steel. Given the fact that the average road tire can take over 50 years to decompose in a landfill, emission-free rubber pyrolysis plants (planta de pirolisis de caucho) are in high demand in the waste recycling industry.
So how exactly does a pyrolysis plant work? To begin with, any excess moisture must be removed from the waste materials. Many plants have drying machine components fuelled by recycled heat from the main reactor. The materials should also be cut into evenly sized pieces. Tire grinding machines or crushing machines can automate this process. When the waste is placed in the reactor is will vaporize rather than burn due to the absence of oxygen in the reactor chamber. The vapor is sent through a condensing system and distilled and refined into desired end products.
All Beston’s pyrolysis plants (maquina de pirolisis) can process waste plastic, scrap tires, oil sludge, and rubber. A variety of fuel sources can be used to heat the reactors, including natural gas, charcoal, LPG, and wood. The BLJ-6 and BLJ-10 models are both batch plants that operate at normal pressure. They have respective daily capacities of 6T and 8-10T and use 24kw/h and 30kw/h, respectively. The BL6-16, meanwhile, features a semi-continuous design and a daily capacity of 15T-20T. Its hourly power usage is 54 kilowatts.
If you are looking for a fully continuous pyrolysis plant, you need to check out the BLL-20. IT has a daily capacity of 20T-24T and operates at constant pressure. It uses just over 71kw/h and is 10 meters in height. The expected lifespan of a rubber pyrolysis reactor is between 5 and 8 years.
It’s generally best to purchase a pyrolysis plant direct from the manufacturer (Bestongroup) as it’s often possible to customize the plant to your facility and processing requirements. Most manufactures will be able to provide you a free quote for different models in less than 24 hours after you supply your core specifications. Don’t worry if the manufacturer is located overseas as top-rated manufacturers are accustomed to serving international clients.
In fact, Beston has exported pyrolysis plants to customers in countries all over the world, including Romania, South Africa, Turkey, Brazil, and Korea. The manufacturer has served the international market for over two decades and understands how to organize global shipping and handling processes. They also have over 60 after-sales service engineers located around the globe.
Some of the main reasons to choose a Beston rubber pyrolysis plant are for their advanced dedusting systems and sealed feeder and discharger: https://www.bestongroup.com/es/skid-mounted-pyrolysis-plant/. The plants are designed to be environmentally friendly and highly efficient. They have modular constructions which allows for customizations and easier repairs. Since the manufacturer is a well-known brand, spare parts are also easier to source. Many customers also choose the manufacturer for its competitive prices, fast delivery times, and excellent after-sales services.
